KS4 Engineering
Exam Board: OCR Level 1/Level 2 Cambridge National in Engineering Manufacture (J823)
Focus: Students develop practical manufacturing skills and knowledge of materials, processes and production methods, preparing them for modern engineering workshop and factory environments.
Students study three mandatory units:
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R014: Principles of engineering manufacture
Students learn about engineering materials, manufacturing processes, production requirements and developments in engineering manufacture.
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R015: Manufacturing a one‑off product
Students plan, produce and evaluate a one‑off engineered component or product using appropriate tools, equipment and documentation.
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R016: Manufacturing in quantity
Students investigate batch and high‑volume production, manufacture components in quantity and apply inspection and quality procedures.
Exam Board: OCR Level 1/Level 2 Cambridge National in Engineering Design (J822)
Aim: Students learn and apply the engineering design process to create and evaluate solutions for given design briefs, using both traditional and CAD‑based communication methods.
Students complete three units:
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R038: Principles of engineering design
Students study the stages of the design process, design requirements, communicating design outcomes and evaluating design ideas against a brief.
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R039: Communicating designs
Students use freehand sketching, engineering drawings and CAD to develop and communicate design ideas clearly and accurately.
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R040: Design, evaluation and modelling
Students evaluate existing products, create models or prototypes of their designs and use testing and feedback to refine and justify their proposals.
Exam Board: OCR Level 1/Level 2 Cambridge National in Engineering Programmable Systems (J824)
Aim: Students are introduced to electronic and programmable systems, developing skills in circuit construction, testing and programming for embedded engineering applications.
Students complete three units:
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R047: Principles of electronic and programmable systems
Students learn about voltage, current, resistance, power, circuit representations, components and devices, and principles of commercial circuit production and testing.
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R048: Making and testing electronic circuits
Students use CAD to simulate circuits, then construct and test electronic circuits using appropriate tools, equipment and measurement techniques.
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R049: Developing programmable systems
Students plan, develop and test programmable systems, selecting

